Brother S-7200C Manual de servicio

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Indice de contenidos

Pagina 1 - S-7200C

S-7200C Please read this manual before making any adjustments. SINGLE NEEDLE DIRECT DRIVE STRAIGHT LOCK STITCHER WITH THREAD TRIMMER SERVIC

Pagina 2

S-7200C 1. MACHINE SPECIFICATIONS1 1. MACHINE SPECIFICATIONS 3 4 Quick reverse O O Thread wiper - O 0 3 5 Lubrication type Minimum lubr

Pagina 3 - CAUTION

9. ASSEMBLY S-7200C 91 9-2. Reverse lever 1. Handle shaft support 2. Reverse lever assembly 3. Screw [2 pcs] 4. Socket bolt (Tighten) 5. Spring

Pagina 4 - Installation

9. ASSEMBLY S-7200C 929-3. Plunger, rotary hook shaft, rotary hook shaft gear and thread trimmer cam 1. Rotary hook shaft (Insert) 2. Thread t

Pagina 5 - Maintenance and inspection

9. ASSEMBLY S-7200C 93 9-4. Lower shaft, lower shaft gear and feed regulator unit 1. Lower shaft assembly 2. Feed regulator assembly 3. Lower s

Pagina 6 - [3] Warning labels

9. ASSEMBLY S-7200C 949-5. Feed mechanism (1) 1. Feed regulator assembly 2. Feed regulator shaft L 3. Feed regulator support shaft 4.

Pagina 7

9. ASSEMBLY S-7200C 95 9-6. Feed mechanism (2) 1. Feed regulator shaft (Insert) 2. Spring hook arm assembly 3. Set screw (Align with screw s

Pagina 8 - CONTENTS

9. ASSEMBLY S-7200C 969-7. Upper shaft mechanism 1. Upper shaft assembly (Insert) 2. Set screw [One at upper shaft side] (Align with screw sto

Pagina 9

9. ASSEMBLY S-7200C 97 9-8. Timing belt 1. Timing belt 2. Flange 3. Fan 4. Screw [3 pcs] 9-9. Pulley, motor and ground wire 1. Motor (Insert

Pagina 10 - 1. MACHINE SPECIFICATIONS

9. ASSEMBLY S-7200C 989-10. Knee lifter lever mechanism 1. Knee lifter lever 2. Shoulder screw 3. Presser bar lifter lever assembly (Insert) 4. S

Pagina 11 - 2. NOTES ON HANDLING

9. ASSEMBLY S-7200C 99 9-11. Needle bar and thread take-up mechanism 1. Washer 2. Thread take-up lever assembly 3. Needle bar crank 4. Set

Pagina 12 - 3. COMPARISON OF FUNCTIONS

9. ASSEMBLY S-7200C 1009-12. Presser foot mechanism 1. Presser bar lifter lever shaft (Insert) 2. Tension release plate 3. Washer 4. Presser

Pagina 13

S-7200C 2. NOTES ON HANDLING22. NOTES ON HANDLING About the machine set-up location ・ Do not set up this sewing machine near other equipment such

Pagina 14

9. ASSEMBLY S-7200C 101 9-13. Feed rock shaft 1. Feed rock shaft (Insert) 2. Washer 3. Set screw collar 4. Feed rock arm 9-14. Feed mechani

Pagina 15 - 2003B 2004B

9. ASSEMBLY S-7200C 1029-15. Feed mechanism (2) 1. Quick reverse solenoid plunger 2. Pin 3. Washer 9-16. Feed bar mechanism 1. Feed dog 2. F

Pagina 16 - 4-4. Using the LOCK key

9. ASSEMBLY S-7200C 103 9-17. Tube holder, safety switch and quick reverse solenoid 1. Quick reverse solenoid 2. Screw [2 pcs] 3. Tube holder 4. Sc

Pagina 17

9. ASSEMBLY S-7200C 1049-18. Thread trimmer mechanism 1. Forked shaft (Insert) 2. Thread trimmer cam lever shaft (Insert) 3. Rubber cushion 4.

Pagina 18

9. ASSEMBLY S-7200C 105 9-19. Oil tank, bed bottom cover and sub tank 1. Bed bottom cover 2. Screw [9 pcs] 3. Screw 4. Oil tank 5. Screw [

Pagina 19

9. ASSEMBLY S-7200C 1069-20. Needle, presser foot and R-actuator 1. Presser foot 2. Finger guard 3. Washer 4. Screw 5.

Pagina 20

9. ASSEMBLY S-7200C 107 9-21. Thread tension mechanism 1. Thread guide 2. Pre-tension assembly 3. Arm thread guide R

Pagina 21

9. ASSEMBLY S-7200C 1089-22. Tension release wire and thread trimmer solenoid 1. Tension release wire (Insert into tension release plate) 2

Pagina 22

9. ASSEMBLY S-7200C 109 9-23. Wick holder and oil tube (-[]0[] specifications) 1. Vinyl tube (Insert) 2. Vinyl tube (Insert into wire cord holde

Pagina 23

9. ASSEMBLY S-7200C 1109-25. Rotary hook 1. Rotary hook 2. Set screw [3 pcs] (Tighten) 3. Bobbin case 4. Hook stopper 5. Screw (Tighten)

Pagina 24

S-7200C 3. COMPARISON OF FUNCTIONS (G50 AND G10 OPERATION PANELS)3 3. COMPARISON OF FUNCTIONS (G50 AND G10 OPERATION PANELS) G10 operation panel

Pagina 25 - Becomes higher

9. ASSEMBLY S-7200C 111 9-26. Stand 1. Stand L [2 pcs] 2. Stand R [2 pcs] 9-27. Needle plate, feed dog, etc. 1. Needle plate 2. Flat scr

Pagina 26

9. ASSEMBLY S-7200C 1129-28. Covers and operation panel (1) 4434M 1. Face plate assembly 2. Screw [3 pcs] 3. Cord holder 4. Screw 5. Motor cover 6.

Pagina 27

9. ASSEMBLY S-7200C 113 9-29. Covers and operation panel (2) 1. Head detector unit 2. Screw [2 pcs] 3. Cord [2 pcs] 4. Screw [3 pcs] (Tighten)

Pagina 28

9. ASSEMBLY S-7200C 1149-31. Connector 1. Head detector unit connector 2. Operation panel connector 3. Resolver connector 4. Connector 5. Motor co

Pagina 29 - Needle up stop

S-7200C 10. ADJUSTMENTS 115 10. ADJUSTMENTS CAUTION Maintenance and inspection of the sewing machine should only be carried out by a qualifie

Pagina 30

S-7200C 10. ADJUSTMENTS 116Sewing machine Table 10-2. Adjusting the safety switch position The safety switch (1) is normally installed as shown in f

Pagina 31

S-7200C 10. ADJUSTMENTS 117 10-3. Adjusting the thread take-up spring <Thread take-up spring position> The standard position of the thread tak

Pagina 32

S-7200C 10. ADJUSTMENTS 11810-4. Adjusting arm thread guide R The standard position of arm thread guide R (1) is the position where the screw (2) is

Pagina 33 - 4-9. Input checking method

S-7200C 10. ADJUSTMENTS 119 10-6. Quick reverse device 1. Turn the stitch length dial to the maximum setting. 2. Remove the side plate. 3. Tilt b

Pagina 34 - <Input check list >

S-7200C 10. ADJUSTMENTS 12010-8. Adjusting the feed dog height The standard height of the feed dog (1) when it is at its maximum height above the to

Pagina 35

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)44. FUNCTION SETTINGS (G50 OPERATION PANEL) 4-1. List of advanced functions This section contains

Pagina 36 - 2021B 2022B

S-7200C 10. ADJUSTMENTS 121 10-9. Adjusting the feed dog angle The standard angle for the feed dog (1) when it is at its highest position above the

Pagina 37

S-7200C 10. ADJUSTMENTS 12210-10. Adjusting the needle bar height Reference line (a), which is the second line from the bottom of the needle bar (1)

Pagina 38 - (Item name)

S-7200C 10. ADJUSTMENTS 123 10-12. Adjusting the needle and rotary hook timing The tip of the rotary hook (3) should be aligned with the center of t

Pagina 39 - <Output check list >

S-7200C 10. ADJUSTMENTS 124 10-13. Adjusting the thread trimming timing Remove the presser foot, needle plate and feed dog. < Thread trimming ca

Pagina 40

S-7200C 10. ADJUSTMENTS 125 10-14. Adjusting the thread take-up amount (-[][]3 specifications) CAUTION Turn off the power switch before carryi

Pagina 41 - 4-11. Protection settings

S-7200C 10. ADJUSTMENTS 12610-15. Adjusting the needle up stop position <G50 operation panel> 1 (While pressing the key (1

Pagina 42 - Individual setting number

S-7200C 10. ADJUSTMENTS 127 <G10 operation panel > 1 (While pressing the key (1), press the power ON switch.) “MorG” will appear in t

Pagina 43

S-7200C 10. ADJUSTMENTS 12810-16. Adjusting the treadle <Forward depression sensitivity adjustment> If the machine starts running at low speed

Pagina 44

S-7200C 10. ADJUSTMENTS 129 10-18. Adjusting the tension release wire If the tension discs remain open or if the upper thread pulls out from the nee

Pagina 45

S-7200C 10. ADJUSTMENTS 13010-19. Adjusting the rotary hook lubrication amount (-[]0[], []3[] specifications) CAUTION Be careful not to touch

Pagina 46

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)5 4-2. List of special functions when power is turned on This section contains a list of functio

Pagina 47 - S-7200C

S-7200C 11. REPLACING PARTS 131 11. REPLACING PARTS CAUTION Replacement of parts should only be carried out by a qualified technician. Use only

Pagina 48 - 5-2. Function setting method

S-7200C 11. REPLACING PARTS 13211-3. Motor and timing belt < Timing belt removal > 1. Remove the side plate (1). 2. Remove the five screws (2

Pagina 49

S-7200C 11. REPLACING PARTS 133 < Timing belt installation > 1. Place the timing belt (4) onto timing pulley U (14). 2. Secure the motor (12

Pagina 50

S-7200C 11. REPLACING PARTS 134 < Timing belt installation check > 1. Check that the needle and rotary hook timing is correct. (Refer to “10-1

Pagina 51 - (Error code)

S-7200C 11. REPLACING PARTS 135 11-4. Rotary hook RP If replacing the standard rotary hook with a rotary hook RP (lubrication-free rotary hook) on s

Pagina 52 - 5-5. Input checking method

S-7200C 11. REPLACING PARTS 13611-5. Feed bar shaft, lifting feed shaft When changing over these parts, apply grease as described below and then ins

Pagina 53

S-7200C 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 137 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 12-1. When “GrEASEUP” appears…When

Pagina 54

S-7200C 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 138 1. Turn the power switch to “OFF”. 2. Remove the screws an

Pagina 55 - 2065B 2066B

S-7200C 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 139 12-2. When “GrUP” appears ... When using the G10 operation panel If “GrUP” flashes in

Pagina 56

S-7200C 12. APPLYING GREASE (-[]3[], []5[] SPECIFICATIONS) 140 1. Turn the power switch to “OFF”. 2. Remove the screws

Pagina 57 - 5-6. Output checking method

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)64-3. Maximum sewing speed and start backtack sewing speed setting methods If the LOCK key icon

Pagina 58

S-7200C 13. SETTING METHOD FOR STANDARD DEPRESSION STROKES 141 13. SETTING METHOD FOR STANDARD DEPRESSION STROKES DANGER Wait at least 5 minutes af

Pagina 59

S-7200C 13. SETTING METHOD FOR STANDARD DEPRESSION STROKES 142 5 Memorizing the maximum backward position “Pd-- ” will appear in the main d

Pagina 60 - 5-7. Protection settings

S-7200C 13. SETTING METHOD FOR STANDARD DEPRESSION STROKES 143 13-2. When using the G10 operation panel 1 Signal setting entry (Press the p

Pagina 61 - 2100B 2138M 2139M

S-7200C 13. SETTING METHOD FOR STANDARD DEPRESSION STROKES 144 6 Completion of setting The buzzer will sound and “ End” will appear in the

Pagina 62

S-7200C 14. CONTROL BOX AND MOTOR145 14. CONTROL BOX AND MOTOR 14-1. Checking the motor and power supply CAUTION Turn off the power switch and di

Pagina 63 - 2080B 2081B 2082B

S-7200C 14. CONTROL BOX AND MOTOR14614-2. Checking the solenoids DANGER Wait at least 5 minutes after turning off the power switch and disconnectin

Pagina 64 - 2085B 2086B 2138M

S-7200C 15. STANDING OPERATION PEDAL 147 15. STANDING OPERATION PEDAL The foot plug assembly CDD (J04099-101) that is sold separately is required.

Pagina 65

S-7200C 15. STANDING OPERATION PEDAL 14815-2. Connectors <At foot plug> <At pedal> Variable speed pedal

Pagina 66 - 6. SETTING THE DIP SWITCHES

S-7200C 16. WIRING DIAGRAMS (X-7200C) 149 16. WIRING DIAGRAMS (X-7200C) 2122B

Pagina 67 - 7. MECHANICAL DESCRIPTIONS

S-7200C 17. CONNECTOR LAYOUT DIAGRAM (MAIN PCB) 15017. CONNECTOR LAYOUT DIAGRAM (MAIN PCB) (Contin

Pagina 68

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)7 4-4. Using the LOCK key When the power switch is turned on, the LOCK key (1) turns on. (The ico

Pagina 69 - 7-3. Feed mechanism

S-7200C 17. CONNECTOR LAYOUT DIAGRAM (MAIN PCB) 151 <List of connector numbers> Connector No. Name Description P8 Head detector unit conne

Pagina 70

S-7200C 18. COMBINATION OF TRANSFORMER SPECIFICATIONS AND CONTROL DEVICE SPECIFICATIONS 15218. COMBINATION OF TRANSFORMER SPECIFICAT

Pagina 71

S-7200C 19. TROUBLESHOOTING 153 19. TROUBLESHOOTING ・ Please check the following points before calling for repairs or service. ・ If the following re

Pagina 72

S-7200C 19. TROUBLESHOOTING154 Problem Possible cause Page 5 Skipped stitches at sewing start Thread unravelling at sewing start ・ Is the thread tak

Pagina 73 - 4348M

S-7200C 19. TROUBLESHOOTING 155 Problem Possible cause Page 8 Material slippage ・ Is the presser foot pressure too strong? Adjust the presser foot

Pagina 74 - 1645M 1646M

S-7200C 19. TROUBLESHOOTING156 Problem Possible cause Page 13 Broken needles ・ Is the material being pushed or pulled with excessive force during se

Pagina 75

S-7200C 19. TROUBLESHOOTING 157 Problem Possible cause Page 18 Nothing appears on the operation panel display ・ Is the power supply connector disc

Pagina 76

S-7200C 19. TROUBLESHOOTING15819-2. Error code displays If an error code appears on the operation panel display 1. Make a note of the error code an

Pagina 77 - 8. DISASSEMBLY

S-7200C 19. TROUBLESHOOTING 159 Error code Possible cause Page E090 Treadle connector is not connected. ・ Is the 4-pin treadle connector inside t

Pagina 78 - 8-3. Connector

S-7200C 19. TROUBLESHOOTING160 Error code Possible cause Page E150 Motor is overheating. ・ This is displayed when the motor becomes abnormally hot

Pagina 79

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)84-5. Memory switch setting method (Standard) NOTE: ・ This cannot be set if DIP switch 1 has been

Pagina 80

S-7200C 19. TROUBLESHOOTING 161 Error code Possible cause Page E452 Head detector unit connection error ・ Is the 6-pin head detector unit connect

Pagina 81

S-7200C 20. 7-SEGMENT DISPLAY 16220. 7-SEGMENT DISPLAY 4268M

Pagina 82

S-7200CI8120941B2009. 05. B (1)SERVICE MANUALPrinted in Japan

Pagina 83 - -[]0[]、[]3[]

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)9 Presser foot lifter operation and pedal operation settings (001-) No. Setting range Initial valu

Pagina 84 - 8-9. Stand

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)10Sewing machine motor settings (100-) No. Setting range Initial value Setting units Setting detai

Pagina 85

S-7200C This service manual is intended for S-7200C; be sure to read the S-7200C instruction manual before this manual. Carefully read the “SAFETY I

Pagina 86

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)11 Sewing program settings (400-) No. Setting range Initial value Setting units Setting details 40

Pagina 87

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)12Standard device settings (500-) No. Setting range Initial value Setting units Setting details 50

Pagina 88 - 8-16. Feed rock shaft

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)13 4-6. Memory switch setting method (Advanced) 1 Change to memory switch mode (While h

Pagina 89 - 8-17. Presser foot mechanism

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)14Presser foot lifter and presser foot lifter pedal settings (050-) No. Setting range Initial valu

Pagina 90 - 8-19. Tension pulley

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)15 No. Setting range Initial value Setting units Setting details 080 -7-7 0 1 Treadle backwar

Pagina 91

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)16Sewing machine motor settings (150-) No. Setting range Initial value Setting units Setting detai

Pagina 92 - 8-21. Pulley and motor

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)17 No. Setting range Initial value Setting units Setting details 180 150-300 (sti/min) 220 (sti/m

Pagina 93 - 8-23. Feed mechanism (1)

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)18Panel operation settings (350-) No. Setting range Initial value Setting units Setting details 35

Pagina 94 - 8-24. Feed mechanism (2)

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)19 Sewing program settings (450-) No. Setting range Initial value Setting units Setting details 45

Pagina 95 - 8-25. Feed mechanism (3)

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)20Standard device settings (550-) No. Setting range Initial value Setting units Setting details 55

Pagina 96

S-7200C i SAFETY INSTRUCTIONS [1] Safety indications and their meanings This service manual and the indications and symbols that are used on the mac

Pagina 97 - 8-28. Reverse lever

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)21 Error processing settings (650-) No. Setting range Initial value Setting units Setting details

Pagina 98

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)224-7. Data initialization function NOTE: When DIP switch 1 is set to ON, set it to OFF and then c

Pagina 99

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)23 4-8. Error history checking method The past error history can be checked by the following proce

Pagina 100 - 9-2. Reverse lever

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)244-9. Input checking method This is used at the following times. ・ When there is a problem wit

Pagina 101

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)25 <Input check list > The four characters on the left side of the main display on the opera

Pagina 102

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)26 Item No. Item name Input status Check item and checking method [ 17] [ IN1] [ ON]-[ OFF]

Pagina 103 - 9-5. Feed mechanism (1)

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)27 <Resolver signal test> 1 Select the test number Test number Test name [ AL

Pagina 104 - 9-6. Feed mechanism (2)

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)28<Operation panel key input> Key name Display Key name Display [ HUD]

Pagina 105 - 9-7. Upper shaft mechanism

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)29 4-10. Output checking method This is used at the following times. ・ When there is a problem

Pagina 106 - 9-8. Timing belt

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)30<Output check list > The four characters on the left side of the main display on the opera

Pagina 107

S-7200C ii[2] Notes on safety DANGER Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outle

Pagina 108

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)31 Item No. Item name Output status Check item and checking method [ 14] [BUZZ] OFF Buzzer

Pagina 109 - 9-12. Presser foot mechanism

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)324-11. Protection settings 1 Set the power switch to OFF, and then set DIP switch 1 to OFF. 2 Cha

Pagina 110 - 9-14. Feed mechanism (1)

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)33 [If set to level 3] To make individual settings, select level 3. 4 Confirm the protection lev

Pagina 111 - 9-16. Feed bar mechanism

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)34<Protection setting list> ○: Enabled □: Immediately after the power is turned on, the LOCK

Pagina 112

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)35 4-12. Software version checking method 1 Change to version display mode (While pressing the s

Pagina 113

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)364-13. Viewing maintenance information This allows you to check the information which is stored i

Pagina 114

S-7200C 4. FUNCTION SETTINGS (G50 OPERATION PANEL)37 4-14. Adjusting the sewing machine reference position 1 Change to sewing machine reference posi

Pagina 115 - Parallel

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)385. FUNCTION SETTINGS (G10 OPERATION PANEL) 5-1. List of special functions when power is turn

Pagina 116 - <-3[]5> 4~6 ㎜

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)39 5-2. Function setting method 1 Change to function setting mode (While pressing the

Pagina 117

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)40<Setting item list> Display Setting item Setting item display Setting value display Se

Pagina 118 - 9-24. Tension pulley

S-7200C iii CAUTION Sewing This sewing machine should only be used by operators who have received the necessary training in safe use before

Pagina 119 - 9-25. Rotary hook

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)41 5-3. Data initialization function NOTE: When DIP switch 1 is set to ON, set it to OFF and t

Pagina 120 - 9-26. Stand

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)425-4. Error history checking method The past error history can be checked by the following pr

Pagina 121

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)43 5-5. Input checking method This is used at the following times. ・ When there is a proble

Pagina 122 - 9-30. Cable tie

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)44<Input check list > The display on the operation panel shows the item number/item name

Pagina 123 - 9-32. Knee lifter lever

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)45 Item No. Item name Input status Checking item and checking method [ 17] [ IN1] [ ON]

Pagina 124 - ADJUSTMENTS

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)46<Resolver signal test> 1 Change to test number display 2 Select the test number

Pagina 125

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)47 <Operation panel key input> Key name Display Key name Display [A-UP]

Pagina 126

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)485-6. Output checking method This is used at the following times. ・ When there is a problem

Pagina 127 - Becomes less Becomes greater

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)49 <Output check list > The display on the operation panel shows the item number/item na

Pagina 128 - 10-6. Quick reverse device

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)50 Item No. Item name Output status Checking item and checking method [ 14] [BUZZ] OFF B

Pagina 129

S-7200C iv [3] Warning labels The following warning labels appear on the sewing machine. Please follow the instructions on the labels at all times wh

Pagina 130

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)51 5-7. Protection settings 1 Set the power switch to OFF, and then set DIP switch 1 to OFF. 2

Pagina 131

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)52[If set to level 3] To make individual settings, select level 3. 4 Confirm the protection

Pagina 132 - 2291M 2290M

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)53 <Protection setting list> ○: Enabled ×: Disabled 3 (Individual setting) Level

Pagina 133

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)545-8. Software version checking method 1 Change to version display mode (While pressin

Pagina 134 - CAUTION

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)55 5-9. Viewing maintenance information This allows you to check the information which is stor

Pagina 135

S-7200C 5. FUNCTION SETTINGS (G10 OPERATION PANEL)565-10. Adjusting the sewing machine reference position 1 Change to sewing machine reference p

Pagina 136

6. SETTING THE DIP SWITCHES (G50 AND G10 OPERATION PANELS) S-7200C 576. SETTING THE DIP SWITCHES (G50 AND G10 OPERATION PANELS) DANGER Wait at lea

Pagina 137 - 10-16. Adjusting the treadle

7. MECHANICAL DESCRIPTIONS S-7200C 587. MECHANICAL DESCRIPTIONS The mechanisms operate in the order of the numbers given in the illustrations. * &l

Pagina 138 - Start of opening

7. MECHANICAL DESCRIPTIONS S-7200C 59 7-2. Lower shaft and rotary hook mechanism 1. Pulley 2. Motor shaft 3. Joint assembly 4. Timing pulley U

Pagina 139

7. MECHANICAL DESCRIPTIONS S-7200C 607-3. Feed mechanism 1. Pulley 2. Upper shaft 3. Lower shaft (Feed dog up/down movement) (Feed dog for

Pagina 141 - 11-3. Motor and timing belt

7. MECHANICAL DESCRIPTIONS S-7200C 61 7-4. Quick reverse mechanism (quick back mechanism) 1. Actuator <1> Reverse lever 2. Quick revers

Pagina 142 - Approx. 3mm

7. MECHANICAL DESCRIPTIONS S-7200C 627-5. Lubrication mechanism (thread take-up and rotary hook) This sewing machine’s lubrication mechanism is a dry

Pagina 143

7. MECHANICAL DESCRIPTIONS S-7200C 63 7-6. Thread trimming mechanism 7-6-1. Thread trimming mechanism operation sequence The illustration below shows

Pagina 144 - 11-4. Rotary hook RP

7. MECHANICAL DESCRIPTIONS S-7200C 643) Thread trimming complete and operation stopped 1. Extension spring <1> Thread trimmer lever [1

Pagina 145

7. MECHANICAL DESCRIPTIONS S-7200C 65 7-6-2. Upper and lower thread trimming sequence 1. The needle rises 1.8 mm from its lowest posi

Pagina 146

7. MECHANICAL DESCRIPTIONS S-7200C 667-7. Tension release mechanism (Presser foot is raised using the knee lifter plate (1)) (Pres

Pagina 147 - 2138M 2139M

7. MECHANICAL DESCRIPTIONS S-7200C 67 7-8. Thread wiper mechanism (option device) (Thread wiper signal is input) 1. Thread wiper solenoid 2. Thread

Pagina 148

8. DISASSEMBLY S-7200C 688. DISASSEMBLY DANGER Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the

Pagina 149

8. DISASSEMBLY S-7200C 69 8-2. Cable tie 1. Cable tie (Cut) 2. Cable tie (Cut) 3. Cable tie (Cut) 4. Cable tie (Cut) 8-3. Connector 1. Head

Pagina 150 - DANGER

8. DISASSEMBLY S-7200C 708-4. Operation panel and head detector unit 1. Screw [2 pcs] 2. Operation panel 3. Screw [6 pcs] 4. Side plate 5. Screw

Pagina 151

S-7200C CONTENTS 1. MACHINE SPECIFICATIONS... 1 2. NOTES ON HANDLING... 2 3. COMPARISON OF FUNCTIONS (G50 AND G10

Pagina 152 - 2111B 2138M

8. DISASSEMBLY S-7200C 71 8-5. Covers and bobbin winder unit 4377M 1. Screw [3 pcs] 2. Face plate assembly 3. Screw [5 pcs] 4. Motor cover 5. Screw

Pagina 153 - Control box

8. DISASSEMBLY S-7200C 728-6. Tension release wire and thread trimmer solenoid 1. Screw 2. Tension release wire 3. Screw 4. Wire holder D 5. Scr

Pagina 154 - 14. CONTROL BOX AND MOTOR

8. DISASSEMBLY S-7200C 73 8-7. Wick holder and oil tube (-[]0[] specifications) 1. Wick (Unite the knot) 2. Screw 3. Wick holder 4. Screw 5. Cor

Pagina 155

8. DISASSEMBLY S-7200C 748-8. Oil tank, bed bottom cover and sub tank -[]0[], []3[] specifications only 1. S

Pagina 156 - 15. STANDING OPERATION PEDAL

8. DISASSEMBLY S-7200C 75 8-9. Stand 1. Stand L [2 pcs] 2. Stand R [2 pcs] 8-10. Safety switch and quick reverse solenoid 1. Screw 2. Tube ho

Pagina 157 - 15-2. Connectors

8. DISASSEMBLY S-7200C 768-11. Needle, presser foot and R-actuator 1. Set screw 2. Needle 3. Screw 4. Finger guard 8-12. Thread tension mechanis

Pagina 158

8. DISASSEMBLY S-7200C 77 8-13. Needle plate, feed dog, etc. 1. Flat screw [2 pcs] 2. Needle plate 3. Slide plate 4. Screw [2 pcs] 5. Feed dog 6.

Pagina 159 - (Continued on next page.)

8. DISASSEMBLY S-7200C 788-14. Bobbin case, rotary hook and thread trimmer mechanism 1. Screw 2. Hook stopper 3. Bobbin case 4. Set screw [3 pcs

Pagina 160

8. DISASSEMBLY S-7200C 79 8-15. Feed bar mechanism 1. Set screw (Loosen) 2. Feed lifting rock bar shaft 3. Screw [2 pcs] (Loosen) 4. Feed bar a

Pagina 161 - SPECIFICATIONS

8. DISASSEMBLY S-7200C 808-17. Presser foot mechanism 1. Presser adjusting screw 2. Spring guide 3. Presser bar spring 4. Washer 5. Screw 6. Thr

Pagina 162 - 19. TROUBLESHOOTING

S-7200C 9-10. Knee lifter lever mechanism ... 98 9-11. Needle bar and thread take-up mechanism... 99 9-12. Presser f

Pagina 163

8. DISASSEMBLY S-7200C 81 8-18. Knee lifter lever mechanism 1. Shoulder screw 2. Knee lifter bar (Pull out) 3. Shoulder screw 4. Presser bar lift

Pagina 164

8. DISASSEMBLY S-7200C 828-20. Needle bar and thread take-up mechanism 1. Rubber cap 2. Rubber cap [2 pcs] 3. Rubber cap 4. Rubber cap [2 pcs]

Pagina 165

8. DISASSEMBLY S-7200C 83 8-21. Pulley and motor 1. Screw [3 pcs] 2. Pulley washer [3 pcs] 3. Pulley 4. Screw [3 pcs] 5. Screw 6. Ground wire 7

Pagina 166

8. DISASSEMBLY S-7200C 848-22. Timing belt 1. Timing belt (Remove from timing pulley D) 2. Screw [3 pcs] 3. Fan 4. Flange 5. Timing belt (Remove

Pagina 167 - Error code displays

8. DISASSEMBLY S-7200C 85 8-24. Feed mechanism (2) 4395M 1. Set screw (Loosen) 2. Eccentric pin 3. Set screw (Loosen) 4. Set screw (Loosen) 5. S

Pagina 168

8. DISASSEMBLY S-7200C 868-25. Feed mechanism (3) 1. Set screw [2 pcs] (Loosen) 2. Set screw [2 pcs] (Loosen) 3. Feed regulator shaft (Pull ou

Pagina 169

8. DISASSEMBLY S-7200C 87 8-26. Lower shaft, lower shaft gear and feed regulator unit 1. Set screw [2pcs] (Loosen) 2. Set screw [2pcs] (Loosen)

Pagina 170

8. DISASSEMBLY S-7200C 888-27. Plunger, rotary hook shaft, rotary hook shaft gear and thread trimmer cam 1. Rubber cap 2. Cap screw pump 3. Spring

Pagina 171 - 20. 7-SEGMENT DISPLAY

9. ASSEMBLY S-7200C 89 9. ASSEMBLY DANGER Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wal

Pagina 172 - SERVICE MANUAL

9. ASSEMBLY S-7200C 90 Assemble each part in the order shown in the illustration. Apply grease to the places marked with white arrows in the illu

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